The industrial welding robot division of RobotWorx is dedicated to providing the latest welding robot news and information. Thu, 08 May 2008 09:26:13 -0500 FeedCreator 1.7.2 http://www.robots4welding.com/images/logo_1.jpg http://www.robots4welding.com http://www.robots4welding.com/blog.php?tag=62 Founded and operated by OSU welding engineers, RobotWorx' connection to The Ohio State University runs deep.  Owner and OSU alum, Keith Wanner recently led a group of welding engineering students around the RobotWorx facility. Dr. Dave Farson, Associate Professor of Industrial, Welding and Systems Engineering accompanied the students. Farson said he plans to bring his class next spring as well.
HTML]]> RobotWorx Wed, 07 May 2008 04:00:00 -0500 http://www.robots4welding.com/blog.php?tag=61   Is your manual arc welding process eating away at your budget? Is it tedious, wasteful...dangerous?     If you answered yes to any of these questions, it is time to consider an arc welding robot. Whether you have a small job shop or a mega-size automotive plant, robotics can make a difference when it comes to repetitious arc welding jobs.
HTML]]> RobotWorx Thu, 24 Apr 2008 04:00:00 -0500 http://www.robots4welding.com/blog.php?tag=60 More than half of today's industrial robots are spot welders. That's because there are so many advantages to choosing them. Here are the top five reasons to spot weld with robots: 1)      Spot Welding Guns are Heavy The guns used for spot welding applications are among the largest and heaviest. They often weigh as much as 200lbs. This bulk and weight can be hard for the average worker to handle day in and day out.
HTML]]> RobotWorx Tue, 15 Apr 2008 04:00:00 -0500 http://www.robots4welding.com/blog.php?tag=59 The Triflex R is an innovative solution for robot cable management.   Without proper consideration, robot cables wear out easily. They also create trip hazards. Managing and safeguarding robot cabling is important. You can save time and money by considering this detail. The new Triflex R is a multi-axis energy chain system built by Igus. Its ball and sock design allow it to follow even the most awkward path. The Triflex R can twist 380 degrees per yard.
HTML]]> RobotWorx Fri, 04 Apr 2008 04:00:00 -0500 http://www.robots4welding.com/blog.php?tag=58 Like most kids his age, Andrew Chapman likes to watch videos after school. But that's where the similarity stops.   This Hilliard youth doesn't watch just any old movie. Instead of curling up in front of Disney films or cartoons, Andrew watches RobotWorx robot videos online.   Maybe it is the precision of the robot movements, or the flash of welding applications that appeal to him. Perhaps he likes the roar the machinery makes.
HTML]]> RobotWorx Tue, 01 Apr 2008 04:00:00 -0500 http://www.robots4welding.com/blog.php?tag=57 The Grant Middle School Robotics Team won big at the National Robotics Challenge held in Marion, Ohio, March 7-8. The 7th and 8th graders received Gold and Silver awards in the Non-Tactile Maze category.    Teacher Dean Goon said the team had a good experience: "They had a lot of fun and learned a lot about robotics."   RobotWorx supports robotics education by sponsoring groups like The Grant Robotics Team.
HTML]]> RobotWorx Tue, 11 Mar 2008 04:00:00 -0500 http://www.robots4welding.com/blog.php?tag=56 Introducing the RW1450, the newest addition to the RobotWorx workcell arsenal. This self-contained welding solution arrives at your facility fully equipped and ready for easy installation. It is designed to increase the quality and speed of welding applications. RobotWorx' engineers chose the Motoman UP6 robot as the centerpiece of this pre-engineered workcell. A highly versatile model, the UP6 has a 6kg payload capacity and 6-axis flexibility.
HTML]]> RobotWorx Fri, 29 Feb 2008 05:00:00 -0500 http://www.robots4welding.com/blog.php?tag=54 Enlist the Motoman Expert Spot Robot Series for dependable spot welding performance. These worry-free models will transform your automotive or other industrial production needs in an instant.   The ES165N and ES200N are floor mount models, but both robots are also available in longer-reaching shelf versions. The ES robot family ranges in payload capacity from 165kg to 200kg. Its wide work envelopes vary from 2,651mm to 3,140mm.
HTML]]> RobotWorx Mon, 18 Feb 2008 05:00:00 -0500 http://www.robots4welding.com/blog.php?tag=53 Welding is one of the most commonly automated applications. The reason is simple. Welding robots offer a nearly unbeatable return on investment. By protecting workers, improving product, eliminating waste, and upping production, industrial welding robots provide real savings for any business. First, with welding automation, product quality often improves. Instead of losing money because of a faulty product, with welding robots business owners are able to up prices.
HTML]]> RobotWorx Mon, 04 Feb 2008 05:00:00 -0500 http://www.robots4welding.com/blog.php?tag=52 A RobotWorx dual-robot welding system recently appeared on the magazine cover of RTC (Real-Time Computing) and alongside an Industrial Embedded Systems article.   Simteck Corporation, the creator of SRAM and other non-volatile memory products, approached RobotWorx about robot photos to run with their articles. The image chosen was of two arc welding ABB robots working in tandem.
HTML]]> RobotWorx Tue, 22 Jan 2008 05:00:00 -0500 http://www.robots4welding.com/blog.php?tag=51 TIG welding, also known as Gas Tungsten Arc Welding (GTAW), is arguable one of the hardest welding processes to perfect, but Panasonic's new TAWERS-TIG configuration tackles every challenge. The result: fast, spatter-free, precision arc welds.   In TIG welding, the arc is created between a tungsten electrode and the metal. The entire process is shielded with gas. TIG welding can be a finicky process for a number of reasons.
HTML]]> RobotWorx Mon, 21 Jan 2008 05:00:00 -0500 http://www.robots4welding.com/blog.php?tag=50 Condense your approach to welding. This speed-demon welding robot fits in any cranny. The OTC AX-H3 weighs just 155kg and mounts to the floor, ceiling, or wall. A single cable connects robot and controller, simplifying the system still further.  It is the ideal high-speed solution for welding and plasma cutting applications. With a 3kg payload, it is best when used for small to medium jobs. Its compact body and nimbleness make the AX-H3 an excellent automotive robot.
HTML]]> RobotWorx Fri, 11 Jan 2008 05:00:00 -0500 http://www.robots4welding.com/blog.php?tag=49 This 6-axis robot trio tackles welding, cutting, and material handling applications effortlessly. They are flexible additions designed to fit any setting. Their narrow wrists and bases allow for easy placement and part accessibility.      The standard model, the OTC EX-V6 can hoist a 6kg payload and reach 1402mm. A longer version, the OTC EX-V6L provides a 2031mm reach. Both versions offer multiple installations options - floor, ceiling, and wall.
HTML]]> RobotWorx Wed, 09 Jan 2008 05:00:00 -0500 http://www.robots4welding.com/blog.php?tag=48 Looking for an efficient, versatile robot welder? The Germany-based Carl Cloos Schweisstechnick GmbH company recently introduced their newest ROMAT robot, the ROMAT 520. Its speciality is laser cutting and welding.   ROMAT robots have a payload range of 16-240kg. This slender robot has a 120kg standard payload with the option of an additional 100kg load. It offers top flexibility with a wide ranging work envelope.
HTML]]> RobotWorx Wed, 02 Jan 2008 05:00:00 -0500 http://www.robots4welding.com/blog.php?tag=47 Increase weldment quality and speed with the Panasonic VR-006. This versatile robot takes care of welding, plasma cutting, material handling and machine loading. It reaches 1360mm horizontally and carries a 6kg payload. Easily mounted to the floor or ceiling, the Panasonic VR-006 has a flexible, slight build.   This slender design allows for better part accessibility and precision. Its wrist is off-set to enable to the robot to get even closer to workpieces.
HTML]]> RobotWorx Mon, 31 Dec 2007 05:00:00 -0500 http://www.robots4welding.com/blog.php?tag=46 Looking for a welding torch that will deliver high quality welds without fail? The Fronius Robacta torch is a precision-driven welding tool, ideal for medium-gage materials. It offers spatter-free ignition, accuracy, and top welds.   Fronius torches are a common sight in the automotive industry. They are best suited for aluminum and bronze welding. The Robacta torch provides a high level of adaptability.
HTML]]> RobotWorx Thu, 20 Dec 2007 05:00:00 -0500 http://www.robots4welding.com/blog.php?tag=44 Increase productivity in an instant with the RW2450 pre-engineered workcell. RobotWorx built this turnkey system to handle welding projects with speed and ease. The RW2450 comes complete with a refurbished Motoman UP6 robot, XRC controller and teach pendant, twin headstock/tailstock positioner, and a safety system.     Compact Engineering: RobotWorx kept space-efficiency in mind when designing this workcell. It fits in a space 4597mm x 3658mm x 2667mm.
HTML]]> RobotWorx Tue, 18 Dec 2007 05:00:00 -0500 http://www.robots4welding.com/blog.php?tag=45 Kuka's two newest robots offer a dynamic approach to welding automation. The KR 5 Arc and KR 5 Arc HW are variations on the same theme - both lightweight, arc-welding experts designed for precision-driven performance.   One element that sets these Kuka arc welders apart from other robots is their size. Both models are compact and lithe - weighing only 120kg. With slim wrists and bases, the KR 5 Arc and KR 5 Arc HW can fit anywhere.
HTML]]> RobotWorx Tue, 11 Dec 2007 05:00:00 -0500 http://www.robots4welding.com/blog.php?tag=43 With a shortage of professional manual welders looming, many companies are exploring robotic welding. Robots offer consistent, high-quality weldments. They are the most cost-effective answer to the welder deficit.   Still, Robotic welding equipment is engineered differently than manual welding. To get the most out of a system, it's important to factor in project needs, the work environment, and most importantly, the part.
HTML]]> RobotWorx Tue, 04 Dec 2007 05:00:00 -0500 http://www.robots4welding.com/blog.php?tag=41 Choose the Panasonic TA-1900WG for a high-tech solution to arc, MIG, and TIG welding applications, as well as cutting and assembly work. This versatile robot has the widest work envelope in the TAWERS series - with an 1895mm horizontal reach and 6 axes of freedom. A 6-kg payload accommodates welding attachments and assembly needs.   SP-MAG technology combines both pulsing and CV processing for low spatter results.
HTML]]> RobotWorx Mon, 26 Nov 2007 05:00:00 -0500 http://www.robots4welding.com/blog.php?tag=39 The Tregaskiss Tough Gun I.C.E. Robotic Welding Torch marks the beginning of a new generation of water-cooled welding torches. An integrated cooling enhancer circulates water to the nozzle, allowing the front-end consumables to run cooler, thereby extending their life significantly. Since the water never comes in contact with power leads, this maintenance-friendly design of ICE torch avoids all water contamination.
HTML]]> RobotWorx Mon, 19 Nov 2007 05:00:00 -0500 http://www.robots4welding.com/blog.php?tag=38 ABB engineered their CRT-E weld gun with the automotive industry in mind. This electrically driven servo weld gun is faster and lighter than others in its class. It can actually shorten cycle times by 20%.  Highly versatile, the CRT-E arm provides an seventh axis for ABB robots S4C+ and other ABB models. It can work with smaller, less costly robots because of its light weight. Its arm has multiple configurations. The ABB CRT-E is designed for easy installation and programming.
HTML]]> RobotWorx Mon, 12 Nov 2007 05:00:00 -0500 http://www.robots4welding.com/blog.php?tag=40 Five -year-old Cedric told his mom he would rather visit RobotWorx than Disneyland. Last week his dreams came true when he got the chance to tour the facility with salesman Tim Brady.     "I just love robots," Cedric said. "I think they look awesome!" Young Cedric was accompanied by his mother, Jessica, and 2-year-old sister, Quintessa. Jessica said her son has always been drawn to robots. "He just has that kind of brain...
HTML]]> RobotWorx Mon, 12 Nov 2007 05:00:00 -0500 http://www.robots4welding.com/blog.php?tag=35 The ABB PSF torch series offers a no-frill solution for welding. Both the PSF 315M and 315R torches are ideal for plate welding applications in particular.   These slim and unassuming welding torches have multiple advantages. Many welding torches require a separate cooling system, but this series is self-cooling. Their necks are bent at a 25 degree angle - allowing for quick torch changes. A spatter protector safeguards the nozzle and neck.
HTML]]> RobotWorx Tue, 06 Nov 2007 05:00:00 -0500 http://www.robots4welding.com/blog.php?tag=37 How much does the system cost? Look for a high-quality affordable model. Consider the advantages of used welding robotic systems. RobotWorx promises to beat any competitor's price by 10%. Used welding systems from RobotWorx can cost more than 50% less than a new system.   How many robots are in the cell? Determine how many robots are included in each cell. Find out if you have the option to integrate more than one robot.
HTML]]> RobotWorx Tue, 06 Nov 2007 05:00:00 -0500 http://www.robots4welding.com/blog.php?tag=34 Get the same job done in half the space. The Nachi SG series shortens production lines up to 60%. These versatile robots can do the work of full-size 6-axis robots while maintaining space efficiency.   Whether your application needs are spot welding, material handling, machine loading or unloading, the SG Nachi series outperforms the competition in a limited space. Save time and money with these condensed models.
HTML]]> RobotWorx Fri, 02 Nov 2007 04:00:00 -0500 http://www.robots4welding.com/blog.php?tag=33 Trust your arc welding to ABB's slim torch family. The PKI torches are available in 15 variations to accommodate different materials. A short casing increases flexibility by streamlining the torch.   These ABB arc welding torches are designed to facilitate easy maintenance. The PKI torch neck can be replaced and maintained easily whether there's a collision or a repair-related need. The PKI S version is a single interchange option.
HTML]]> RobotWorx Mon, 29 Oct 2007 04:00:00 -0500 http://www.robots4welding.com/blog.php?tag=32 Motoman Robotic Systems South Africa installed the country's biggest gantry welding system in April of this year. Transwerk, a locomotive manufacturer, now has five Motoman welding systems at their Bloemfontein facility, and six robot systems at Koedoes-poort. Automation, is taking root in this progressive African country.    South Africa's push to automate has impacted RobotWorx as well.
HTML]]> RobotWorx Thu, 25 Oct 2007 04:00:00 -0500 http://www.robots4welding.com/blog.php?tag=31 The United States is facing a dire shortage of skilled welders. According to the American Welding Society there will be 200,000 fewer welders by 2010. During this year alone, 50,000 welders retire while only 25,000 begin their welding education. America's welding population is aging. Most of them are from the baby boomer generation.   Another contributor to the shortage is the changing welding field. Welding technology has become more sophisticated.
HTML]]> RobotWorx Mon, 22 Oct 2007 04:00:00 -0500 http://www.robots4welding.com/blog.php?tag=30 Your quest for a perfect welding robot could end here. With speed, a compact build, and lots of flexibility, the Fanuc Arc Mate 100iB provides a high-quality solution for welding and cutting applications. This intelligent 6-axis robot has a payload of 6kg and a 1373mm horizontal reach. It uses multiple means to prevent damage. A network keeps robots from colliding with each other. Sensors detect and trace welding lines. Servos detect and avoid arm and EOAT collisions.
HTML]]> RobotWorx Fri, 12 Oct 2007 04:00:00 -0500 http://www.robots4welding.com/blog.php?tag=28 The Northwest Ohio Commissioners and Engineers Association recently visited RobotWorx as part of their Industrial Tour of Marion County.   According to Marion County Administrator Lenora Mayes, RobotWorx was included because of its uniqueness. The group had an opportunity to learn about the robotics industry as well as the RobotWorx success story. President Keith Wanner led the tour through the RobotWorx facility.   RobotWorx was one of three Marion industries showcased.
HTML]]> RobotWorx Fri, 05 Oct 2007 04:00:00 -0500 http://www.robots4welding.com/blog.php?tag=29 More wire or more robots? When choosing a welding system, it's important to find one that fits your budget and your application. This is especially true when it comes to Tandem Gas Metal Arc Welding (GMAW).   Tandem Gas Metal Arc Welding (GMAW) is a process that involves two wires fed through a single torch. The system uses two power supplies and a central controller. While the Tandem GMAW may be more productive for some applications, one power supply can cost as much as a robot.
HTML]]> RobotWorx Fri, 05 Oct 2007 04:00:00 -0500 http://www.robots4welding.com/blog.php?tag=25 The Arc Welding Robot Systems (TAWERS) are the preeminent Panasonic welding robots. Advertised as the first 100% welding robots, the application-specific TAWERS combine TA series robots with WG welders. These Panasonic welding robots offer a high level of efficiency and integrated control. TAWERS features Embedded Arc Control which fuses the robot, welding EOAT, and wire feeder in one control unit.
HTML]]> RobotWorx Wed, 26 Sep 2007 04:00:00 -0500 http://www.robots4welding.com/blog.php?tag=24 RobotWorx was highlighted in the October 2007 issue of Fortune Small Business magazine. The article presents used robots as an affordable alternative to outsourcing. FSB uses one of RobotWorx' valued customers, Blue Chip, to demonstrate the many advantages of refurbished systems. RobotWorx' used robots made it possible for this company to automate for the first time. The article shows how used robotic welders increased Blue Chip's productivity and shortened cycle times.
HTML]]> RobotWorx Mon, 24 Sep 2007 04:00:00 -0500 http://www.robots4welding.com/blog.php?tag=23 Motoman's newest part positioner is designed to simplify and accelerate arc welding applications.   The Motoman MH1600-500TR Part Positioner allows for continuous circumferential welds. Its two headstock modules work with the robot's movements to achieve the high quality, consistent weldments. It handles a 500kg payload and small to mid-sized parts.   This AC servo-controlled positioner produces faster work cycles.
HTML]]> RobotWorx Thu, 20 Sep 2007 04:00:00 -0500 http://www.robots4welding.com/blog.php?tag=22 The ABB IRB 6620 turns spot welding on its head. In fact, this robot gymnast has no limits; it works from the ceiling, floor, a shelf, or at a tilt. This kind of versatility has the potential to shorten cycle times and increase productivity.   ABB designed the IRB 6620 with the automotive industry in mind. It fits perfectly in dual level automotive environments. The IRB6620 has a compact build, allowing it to work in close proximity to other robots and in close spaces.
HTML]]> RobotWorx Thu, 13 Sep 2007 04:00:00 -0500 http://www.robots4welding.com/blog.php?tag=20 The Nachi Servo Gun offers a cost-effective, fast solution for high-quality spot welding. Servo-powered guns provide several advantages over an air-powered gun. For one, the initial price of this Nachi Servo Gun is less than its pneumatic counterparts. Its user-friendly, simplified design cuts cost. Plus, this servo-powered gun produces the same results with much less impact. This servo feature saves material waste and produces more consistent weldments.
HTML]]> RobotWorx Tue, 11 Sep 2007 04:00:00 -0500 http://www.robots4welding.com/blog.php?tag=21 Introducing the first integrated power source in the industry - Lincoln Electric's Power Wave F355i. Designed to work with the Fanuc ARC Mate R-J3iB controller, it produces 350 amps at 60% duty cycle.   If you are looking to control your weldment, increase output, and save money, this power source is the solution. It speeds up the arc start and touch sense. It increases weldment precision while minimizing arc splatter and fumes.
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